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Smart Aluminum Foil Roll Cartoning Machine PLC-Controlled with Empty Package Rejection

Name: Smart Aluminum Foil Roll Cartoning Machine PLC-Controlled with Empty Package Rejection
Brand: SHANGHAI LIKEE MACHINERY MOULD CO.,LTD
SKU: LK-C500
Price: 64.00 USD
Availability: InStock

Brand Name:	LIKEE
Model Number:	LK-C500

Detail Information

Product Description

Detail Information

Place of Origin:

Shanghahi, China

Certification:

CE, SGS, ISO9001, and ISO14001

Operation System:

PLC Touch Screen

Product Name:

Automatic Cartoning Machine

Encasing Speed:

30-60 Boxes/min

Working Pressure:

0.6-0.9Mpa

Power Supply:

380V, 3Phase, 50HZ

Machine Dimension (L×W×H):

4100×1600×1900mm

Machine Weight:

1800KG

Noise At Work:

<80dB

Product Description

Smart Aluminum Foil Roll Cartoning Machine PLC-Controlled with Empty Package Rejection

Overview

The LK-C500 is a smart, medium-speed cartoning machine purpose-built for the automated packaging of aluminum foil small rolls and similar coiled products. With a stable operating speed of 30-60 cartons per minute and broad compatibility with carton sizes from L200×W30×H30mm to L460×W60×H60mm, this machine delivers a complete packaging solution—from automatic feeding and carton erecting to glue spraying, sealing, and defective rejection—all in one continuous, labor-saving line.

Core Technical Features

Feature	Benefit
PLC Programmable Control + Touchscreen HMI	Intuitive human-machine interface with sensitive response and high automation; reduces operator training time and minimizes human error
Photoelectric Empty Package Detection & Rejection	Automatically identifies and rejects empty cartons before they exit the machine; significantly reduces packaging material waste and ensures outbound quality
Tool-Free Changeover	Size adjustments can be completed quickly without special tools; minimizes downtime when switching between different carton specifications
Main Drive Motor Overload Protection	Automatically shuts down or alarms upon overload conditions; protects the machine from damage and ensures operator safety
Optional Flip-Top Safety Protective Cover	Enhances operational safety while maintaining a sleek, professional appearance; flexible operation for routine maintenance and inspection

Complete Inline Process Flow

Automatic Feeding → Carton Erecting → Box Loading → Glue Spraying → Sealing → Defective Rejection

This integrated workflow eliminates manual intervention points, reduces labor costs, and ensures consistent output quality across every production shift.

Key Specifications

Parameter	Specification
Encasing Speed	30-60 boxes/min
Carton Size Range (L×W×H)	200-460 × 30-60 × 30-60mm
Carton Material Requirement	300g/m² or 400g/m² white cardboard
Working Pressure	0.6-0.9Mpa
Air Consumption	<5m³/h
Power Supply	380V, 3Phase, 50HZ
Motor Power	5KW
Machine Dimension (L×W×H)	4100×1600×1900mm
Machine Weight	1800KG
Noise at Work	<80dB

Why Choose This Smart Cartoning Machine

Material Savings That Impact Your Bottom Line - The photoelectric empty package detection system prevents empty cartons from consuming glue and sealing materials, directly reducing per-unit packaging costs over the long term.
Intelligent Control for Consistent Output - The PLC and touchscreen system allow for precise parameter adjustments, ensuring consistent carton quality even during high-speed operation or when switching between different roll sizes.
Seamless Production Line Integration - This machine can be directly linked with your existing rewinder to form a fully automated production line—from roll slitting and rewinding to final carton packaging, all in one continuous workflow.
Built for 24/7 Demanding Environments - With an 1800kg heavy-duty steel frame, overload protection, and low maintenance design, this machine is engineered for continuous factory operations with minimal downtime.
Operator Safety & Comfort - Operating noise below 80dB and the optional flip-top safety cover create a safer, more comfortable working environment for your line operators.

Frequently Asked Questions

Q: What is the actual stable production speed? Does it vary by carton size?

The machine delivers a stable speed of 30-60 cartons per minute across the full carton size range. The PLC servo-driven system automatically adjusts to maintain consistent speed regardless of carton dimensions. For extra-long cartons (closer to 460mm), the speed remains within the guaranteed range with no significant drop-off.

Q: How easy is it to change over between different carton sizes? How long does it take?

The machine supports tool-free changeover. Most size adjustments within the standard range (L200-460 × W30-60 × H30-60mm) can be completed in 10-15 minutes without the need for special tools. This minimizes downtime when switching between different product specifications—a critical advantage for factories running multiple SKUs. Detailed changeover instructions are provided on the touchscreen HMI for step-by-step guidance.

Q: What carton materials does this machine support?

The machine supports both 300g/m² and 400g/m² white cardboard. We recommend using high-quality white cardboard within this range to ensure smooth feeding, folding, gluing, and sealing performance. Materials outside this range may require additional customization. Please consult our technical team if you plan to use alternative carton materials.

Q: What are the factory infrastructure requirements for installation?

Requirement	Specification
Power Supply	380V, 3Phase, 50HZ
Motor Power	5KW (dedicated circuit recommended)
Working Pressure	0.6-0.9Mpa
Air Consumption	<5m³/h
Floor Space	Approx. 4100×1600mm (additional space recommended for maintenance access)
Floor Load	1800kg machine weight—standard industrial concrete floor is sufficient

Q: Is the machine safe to operate? What safety features are included?

Yes, safety is a priority in the design. Key safety features include:

Main drive motor overload protection—automatically shuts down or alarms upon overload conditions to protect the machine and operators
Optional flip-top safety protective cover—enhances operational safety while maintaining a sleek appearance and flexible access for maintenance
Emergency stop buttons—positioned at multiple locations around the machine for quick access
Photoelectric safety sensors—detect abnormal conditions and stop the machine if necessary

All safety features comply with international industrial machinery standards.

Q: What is the noise level during operation? Will it affect worker comfort?

Operating noise is maintained below 80dB, which is well within safe workplace standards and significantly quieter than many similar cartoning machines on the market. This ensures a more comfortable environment for your line operators during extended shifts.

Machine Display