Automatic Cartoning Machine for Aluminum Foil Rolls From Feeding to Sealing in One Continuous System

The LK-C500 Aluminum Foil Roll Cartoning Machine is a fully automatic, high-efficiency packaging solution engineered specifically for small aluminum foil rolls. Integrating the entire packaging process—from automated feeding, box opening, product loading, gluing, and sealing, to final waste rejection—this system delivers a seamless, continuous operation. Designed with advanced servo control and a user-friendly interface, the LK-C500 significantly enhances production line efficiency while reducing labor costs and material waste. Its robust construction and intelligent safety features ensure stable, reliable performance in demanding industrial environments.

• Fully Integrated Automation: The machine accomplishes automatic feeding, carton erection, product insertion, glue spraying, flap sealing, and defective product rejection in one synchronized workflow. This integrated design minimizes manual intervention, ensuring consistent packaging quality and high output.
• Intelligent Control System: Equipped with a PLC programmable controller, a high-sensitivity touch screen, and a servo motor system, the LK-C500 offers an intuitive human-machine interface (HMI). Operators can easily monitor and adjust parameters in real-time, achieving precise motion control and rapid response for enhanced productivity.
• Photoelectric Empty-Package Detection: An advanced photoelectric inspection and tracking system prevents empty boxes from passing through the sealing station. This feature not only guarantees that every finished package contains a product but also maximizes savings on packaging materials.
• Quick Changeover & Flexible Adjustment: Tooling fixtures and forming templates can be changed with simple adjustments—no complex tools required. This flexibility allows the machine to accommodate different roll sizes and carton dimensions with minimal downtime.
• Intelligent Positioning & Overload Protection: For products smaller than the internal box dimensions, the machine adopts an automatic centering and positioning mechanism to ensure correct placement. Additionally, the main drive motor is equipped with an overload protection device, safeguarding both the machine and operators during unexpected conditions.
• Optional Safety Hood (Flip-Top Design): An optional transparent flip-top protective cover is available upon request. It enhances operational safety without sacrificing accessibility, and its sleek design adds a modern aesthetic to your production floor.

• Reliability & Durability: Built with high-grade materials and precision components, this machine performs consistently even under continuous high-speed operation.
• Cost-Effective: By preventing empty packaging and reducing material waste, the LK-C500 helps you lower consumable costs over the long term.
• Operator-Friendly: The touchscreen interface and clear status indicators make setup, operation, and troubleshooting straightforward, reducing training time for your staff.
• Global Standards Compliance: Designed to meet international safety and electrical standards, ensuring smooth integration into your existing production line.

The LK-C500 accommodates cartons with dimensions ranging from:

• Length: 200mm - 460mm
• Width: 30mm - 60mm
• Height: 30mm - 60mm

If your required carton size falls outside this range, please contact us for a customized solution.

The machine is designed to run smoothly with 300g/m² or 400g/m² white cardboard. Using the recommended paper weight ensures stable forming, gluing, and sealing results.

The standard encasing speed is 30 to 60 boxes per minute, depending on the carton size, product characteristics, and material quality. The speed can be adjusted via the touchscreen control panel to match your production needs.

Yes. The LK-C500 is equipped with a photoelectric detection and tracking system. It automatically identifies empty boxes and rejects them before the sealing stage. This feature prevents material waste and ensures only fully packed cartons proceed downstream.

Absolutely. Changing tooling fixtures and forming templates requires simple manual adjustments - no special tools or extensive downtime. The user-friendly HMI also allows you to store and recall recipe settings for quick changeovers between different product runs.

The machine includes:

• Main drive motor overload protection - prevents damage under abnormal load conditions.
• Automatic positioning for small products - ensures correct insertion even when the product is smaller than the box interior.
• Optional flip-top transparent safety cover - enhances operator protection while maintaining visibility and accessibility.